Bucket Elevator Manufacturers in Pune, Suppliers and Exporters in Pune, Raipur, Hyderabad, Kolkata, Delhi, India, China, Bangladesh, Nepal, Indonesia
Prominence Systems Pvt. Ltd. is a leading Bucket Elevator Manufacturers in Pune, Suppliers and Exporters in Pune, Raipur, Hyderabad, Kolkata, Delhi, India. and being a top bucket elevator Manufacturers and Exporters, we provide our services in various countries like India, China, Bangladesh, Nepal, Indonesia.
It has in various types like Industrial Bucket Elevators, Bucket Elevator Conveyor, Chain Bucket Elevator, Grain Bucket Elevator as per application.
Bucket Elevator Manufacturers in India
Prominence Bucket Elevator is specially designed to suit outdoor as well as indoor installations. Our Bucket Elevators are tailored to handle various bulk materials such as various Grains, Fertilizers, and Minerals etc.
Bucket Elevator is manufactured using the latest technologies including laser cutting, automatic punching, and precision forming tools. Jigs and fixtures are also used to ensure accurate and efficient production and assembly at all times. When it comes to the design and supply of bucket elevators to various industries, Prominence has established itself as an industry leader. The manufacturing processes in several industrial sectors now heavily rely on bucket elevators for mechanical and vertical material transport. Prominence -offered bucket elevators are effectively running, with capacity surpassing the designated capacity and optimal power utilisation.
Available in Various Materials
As we are a leading Bucket Elevator Manufacturers, Suppliers, Exporters in Pune, Raipur, Hyderabad, Kolkata, Delhi, India, China, Bangladesh, Nepal, Indonesia. It is Available in following Materials.
- Mild Steel (MS) powder coated And Painted
- Galvanized Steel (GI)
- Stainless Steel (SS)
Main Features of Bucket Elevator:
- All bolted construction.
- Multiple bend design increase strength with low thickness.
- Low energy consumption.
- Pulleys are dynamically balanced, self cleaning and adjustable type.
- Abrasion resistance lining (UHMWPE) is provided at discharge path.
- Zero Speed Switch, belt sway switch and Backstop Arrangement.
- Minimum breakage of material at the time of handling.
- Almost nil fallback of material in boot section.
Selection Chart - Bucket Elevator
Sr. No. | Model | Belt Width (MM) | Capacity in TPH With B.D. 750Kg/m3 | ||
---|---|---|---|---|---|
LS-SERIES | MS-SERIES | HS-SERIES | |||
1 | BE100 | 100 | 6 | - | - |
2 | BE125 | 125 | 7 | 10 | - |
3 | BE150 | 150 | 14 | 19 | - |
4 | BE200 | 200 | 23 | 34 | 44 |
5 | BE225 | 225 | 30 | 45 | 56 |
6 | BE250 | 250 | 34 | 50 | 66 |
7 | BE275 | 275 | 40 | 60 | 78 |
8 | BE300 | 300 | 48 | 70 | 92 |
9 | BE350 | 350 | 65 | 96 | 130 |
10 | BE400 | 400 | 98 | 148 | 200 |
Types of Bucket Elevators
As the leading bucket elevator manufacturers, suppliers, and exporters in Pune, Raipur, Hyderabad, Kolkata, Delhi, India, China, Bangladesh, Nepal, Indonesia, we provide our product is available in the following types:
- Single Leg Bucket Elevators: Single-leg bucket elevators are vertical conveying devices used to move bulk commodities from one level to another, such as grains, powders, or granular materials. They are widely utilized in a variety of industries, including agriculture, mining, and manufacturing. The phrase "single leg" alludes to the bucket elevator's architecture, which has a single vertical leg or casing that holds the buckets as well as the machinery for lifting and discharging the material. The leg is often constructed of strong materials such as steel and is intended to bear the weight and stress of the object being transported.
- Z Bucket Elevators: Z bucket elevators, also known as bucket conveyors or pendulum bucket elevators, are a type of vertical conveying system used to continuously carry bulk materials. They are widely employed in a variety of sectors, including food processing, agriculture, medicines, and others. The term "Z bucket elevator" is derived from the buckets form, which resembles the letter "Z" when viewed from the side. These buckets are connected to a chain or belt in a continuous loop, producing an inclined or vertical conveying channel.
- Centrifugal Bucket Elevators - For the vertical transportation of bulk goods like grains, fertilizers, and aggregates, businesses frequently use centrifugal bucket elevators.
- Continuous Bucket Elevators - Industries utilize continuous bucket elevators for moving bulk products like granules, pellets, and powders efficiently and constantly.
- Seed Bucket Elevators - For the purpose of carefully handling small seeds and grains during the upward conveying process in the agricultural and seed processing sectors, seed bucket elevators designed.
- Double Trunk Bucket Elevators - In industries where there is a requirement for more effective vertical transportation of bulk products like grains, fertilizers, and aggregates, double trunk bucket elevators are frequently used.
- Positive Discharge Bucket Elevators - In order to ensure a clean and complete discharge of the material at the end of the elevator, positive discharge bucket elevators are suitable for handling sticky or sluggish materials that have an ability to stick to the buckets.
- Super Capacity Bucket Elevators - Industries including mining, manufacturing of cement, and power generation which require high throughput and effective vertical bulk material transportation are a potential market for super capacity bucket elevators.
- High-Speed Bucket Elevators - High-speed bucket elevators are suitable for sectors like food processing and packaging where it's a requirement for rapid and continuous vertical transfer of lightweight products.
- Twin Leg Bucket Elevators - Grain handling and fertilizer production are two businesses that benefit greatly from the use of twin leg bucket elevators. These industries requires simultaneous transportation of materials at different speeds or directions.
- Shallow Bucket Elevators - In industries like the chemical or pharmaceutical industries, where there is a shortage of space and products must be transported at a slight preference, shallow bucket elevators are frequently used.
- Cascade Bucket Elevators - In industries like food processing and pharmaceuticals where proper handling of delicate products is required, cascade bucket elevators are commonly used.
Following are the some types of Bucket Elevators:
FAQ
A mechanical device known as a bucket elevator is used to convey bulk goods like grains, seeds and powders upward. It consists of a series of buckets joined to a belt or chain that travels in an endless loop. The buckets move along the vertical or inclined path of the lift, collecting material at the bottom and dumping it at the top, allowing for efficient and controlled material handling.
Bucket elevators offer several advantages in material handling operations. Firstly, they can handle a wide range of materials, from fine powders to large granules. Secondly, they are capable of conveying materials over long distances and reaching high elevations. Additionally, bucket elevators have a compact footprint, allowing for space-saving installations. They also provide gentle handling of materials, minimizing product damage or degradation during transportation.
Choosing the right bucket elevator depends on various factors. Some key considerations include the type and characteristics of the material being handled (e.g., size, density, flow properties), the required capacity and conveying speed, the vertical or inclined distance to be covered, as well as the available space and layout constraints. Other factors may include the environmental conditions (e.g., temperature, humidity) and any specific industry requirements or regulations.
To ensure the efficient and safe operation of a bucket elevator, regular maintenance is essential. This includes inspecting and lubricating the moving parts, such as belts, pulleys, and bearings, to minimize wear and prevent breakdowns. Operators should also monitor the bucket elevator for any signs of abnormal noise, vibration, or material spillage. It's important to follow the manufacturer's guidelines for maintenance tasks and to train personnel on safe operating procedures.
Yes, safety precautions are crucial when working with bucket elevators. Some important measures include providing proper guarding and enclosures to prevent contact with moving parts, ensuring emergency stop buttons and alarms are easily accessible, and implementing safety devices like motion sensors to detect abnormal operation. Operators should receive appropriate training on the equipment's operation and safety procedures, including proper lockout/tagout practices during maintenance. Regular inspections and risk assessments are also recommended to identify and address any potential hazards.